H. L. Worden Lamp Crafting System
Soldering Irons

In copper foil crafting, a light handy soldering iron equipped with a tip that does not pit is desirable. You can use any iron, large or small, a soldering gun, or even dime store irons, but they are not very handy and it is difficult to obtain the temperature adjustment needed. If you do more than just simple projects, purchase a good, small soldering iron, such as a 60, 80 or 100 watt Esico; they have interchangeable tips that are plated with iron, then a special alloy is overplated so they won't pit. A good lightweight iron is a pleasure to work with a 1/4" to 3/8" diameter pyramid type tip is handier for copper foil work, a chisel point type tip can also be used. Be sure the tip is tinned. The tip should be wiped occasionally on a wet sponge or cloth to remove oxides. Rub the tip on a solid sal ammoniac block to retin.

Soldering Flux
For flux, use a mild water soluble flux. Flux cleans the copper foil allowing the solder to stick. Apply with a small brush to prepare the foil so the solder will adhere.

Solder
Solder should be 1/8" solid core in a 60% tin and 40% lead alloy. This alloy becomes liquid at approximately 370 degrees and is solid at about 360 degrees. It is recommended for all lamp shades and other stained glass work. A 50% tin and 50% lead alloy can also be used, it has a higher melting point, around 425 degrees.

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